8 3/4 Vent Blow-By

Just a guess and probably not a good one.

Would the fact that better modern oil that doesn't thin out as much as older oils be a reason for the different behavior of the oil near the pumpkin? Hence the reason issues show up on the near pumpkin vent design nowadays..
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I don't know, you raise a valid question. I have always used regular old 75-90W, Maybe synthetic oils are the problem?