issues replacing timing chain set

I will remove assembly right now and inspect Woodruff key....... Should the gear slide on 100% by hand?

With a little emery cloth rub to crank journal and gear bore. As the key distorts sideways it also pushes a burr to one side of the key slot. I have took that away with a small file before emery cloth polish. Saves time.
It's not supposed to be a sloppy fit or a press fit. Perfect fit is what your seeking.