Bore Gauge Help

Chief, I have never had this motor running, its just one I have had hanging around....I am not looking for a new motor out of it, just something to run for a bit while I get my other motor together....


Scamp, The way I see it is that the ridge should indicate the size of the bore when it was last machined. I have measured just below the ridge where the rings make contact guessing that that is where the main wear will occur. This is what you are saying isn't it....Yes, I have a manual, and pretty much tells you to do the above along with a measurement at the bottom of the bore and that's it.....

Without knowing how much taper to expect and knowing how much wear tips the balance for a rebore and new pistons to be needed, the measurements mean nothing.....I have been advised that any more than .004 wear, then a rebore is require, under that, provided that the bores are in good condition, then new rings may keep things going for a bit longer....

Does anyone agree with that?

Factory 1967 service manual: 383 CID, Maximum out of round before needing machining = .005". Maximum taper before needing machining = .010"

The above specifications tell you that it is allowable for the cylinder bore to be larger than .004' wear before needing bored. However of you have intentions of building a "street bruiser" the less taper you have the better it will seal the rings and run better. If your intentions are to just get an engine together as you mentioned for a little while, you might get away with just rings.
However with the dimensions you posted: 4.25" origional bore taken at the very top of the cylinder bore (or you could measure it below the ring travel and it should be the same measurment) VERSUS the measurement you took below the ridge of 4.26" that tell me you have .010" wear in the cylinder. You might get piston slap and it wouldn't seal really well but if you were to cut out the ridge, hone the cylinders and new set of "STANDARD" rings it would indeed run for you till you build your other engine. IT WILL NOT last for ever!!!! My .02