no headlights or anything+upgrade alt question

If you want to keep the stock ammeter functional, you can install an external current shunt.

I need to go back an add some new pics to the thread, but here is how:

http://www.forabodiesonly.com/mopar/showthread.php?t=151601

B.

You have some good ideas there, but it still bothers me that you are depending on the original wiring (it seems?) through the bulkhead connector for power in/ out of the interior.

High-amp current is the root of all evil with these connectors. Even "back in the day" I saw failures of these, including my own 70 440 sixpack which had an "optional" 60-65 A alternator, and "a little bit of amateur radio gear."

Long before there was Al Gore or the internet, I removed the main feed wires, drilled 'em out, and ran larger gauge wiring in/ out of the connector.