Thank you again for the compliments guys! It was the countless nights of reading over your own threads that encouraged me to start this project in the first place!
I dont have a bunch to update on I am more or less on the cusp of making some serious progress. I have been busy dealing with (positive) changes at work, as well as my kiddos birthdays, so I havent had the funds to go crazy recently.
-I am still waiting to purchase the paints I will need to do the underside of the car, so that is on hold. -A majority of the front suspension is in the hands of our Mistress of Metal being turned into art! It is just about completed! -Pinholes in the floorboard did get welded up! -The engine is almost finished. I am scheduled to see it run on the Dyno the first week of March!!!
In the meantime I have been occupying myself with the AC/heater box. Between an article I found on Mopar Magazines website and using common sense, it is surprisingly easy. I have everything pulled completely apart, and only need to resto a few more parts. I also need to order the seal kit from DTM. I posted a few pictures I have taken along the way.
A picture from the breakdown process.
A shot of the evaporator housing/box restored. I have been gently blasting all of the fiberglass, then hitting it with a semi-gloss clear coat. You can see the reflection of the plastic bag on the surface. All internal areas get a single coat of clear, while the exterior receives two.
All of the actuators, and most of the hardware have also been finished up!
This is the last piece I need to blast/finish up. This last piece scares me, as it has several serious stress cracks, and the metal panel on the back is riveted in. I am going to have to really be careful blasting this part, as I have to get the blaster nozzle up inside there.
I'll play it safe and pick up a new heater core, but since I do not plan to re-install the A/C at this time, I cleaned up the evaporator really good and will just drop it back into the box. This will at least fill in the firewall holes, and make it easier if I ever do decide to resto the under-hood A/C components.