Cylinder wall problems ( never seen anything like it)

My guess is that you have pin holes in the cyl wall from years of rusting on the inside. aka water jacket side. When you honed it, it hit that critical thickness and stared to leak coolant/water. into the cyl/combustion chamber.

I bet, that if you took a flapper wheel to the dent in the bottom of the bore........You would go thru the cyl wall. aka paper thin.

Hope you find a sonic tester

Exactly what I was thinking ! If I donĀ“t find a sonic tester I will buy one just to find out.
The walls also has bold spots with no cross mark left all over the place, so it has to be extremly thin and out of roundness.