New Quarter panel buckling at body line

hope you didn't try and weld the whole seam, that would be enough to warp any pannel, also butt welding is weaker for body pannels since you end up grinding down good metal to get flat

I pefer lap welding by putting new pannel under old and welding. end up with less fill and straighter

right, and with lapping pliers or the end for an air hammer so the new panel lays flat with the old...