Biohazard

Continuing the hvac reassembly.

I used "The Right Stuff" rust converter on the drip pan. I poured some into it and slushed it around to treat the inner sides of the drip pan that you just can not get to any other way. I then steel-wooled the outer surface, treated it with rust converter and sprayed it with rustoleum. After letting it sit for 30 minutes or so, I moved it to the grill and baked it for 45 minutes at 250F. Once it cooled, it was completely cured and I was able to continue with putting it all together.

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Butyl caulk holding the protective screen down and the rope caulk in place before securing the other metal plate.

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The 3" strip you see in the upper left corner should not have been there. I did end up removing it.

I put the folded metal panel on and installed the new seal around where the evap tubes exit the box. After that, I found 50 other things to do. Fortunately, one of those things was concluding with the underside degreasing (from the rear axle back) though I would like to spend a little more time on the rear end. In the interior, I sprayed the wire bundles and firewall with Marine Clean. (why not, the stuff does such a great job cleaning things) and, as I type this, there is one of those ozone generators running at max output inside the cabin with it all closed up. I just figure I may as well throw everything I have at it while it is still all disassembled.