Make It From Scratch
I haven't been able to find it anymore, but there was a school shop class in ?Sweden? that made most of a 32? 34? Ford from scratch. They did buy "repop" inner door panels
Here's similar
http://www.jalopyjournal.com/forum/showthread.php?t=829762
Either I was wrong or this was a different class, here:
Yup......
[ame="http://www.youtube.com/watch?v=AirvI-NwAqA"]Metal Shaping with Lazze: Copy And Make A Pattern On Challenging Surfaces - YouTube[/ame]
http://www.youtube.com/user/lazzemetalshaping/videos
http://www.lazzemetalshaping.com/in.../Category_ID=19/home_id=-1/mode=cat/cat19.htm
A partial quote:
"
This was a step 2 class project in Sweden, Lazze taught 3 different students each week for 6 weeks to create this first Aluminum 41' Willys Coupe body ever from flat aluminum sheet .
It's made of 3003 .0063 Aluminum half harded built on a Chrome Molly tubular chassis.
This project have been in Rodders Journal 2007."
making roof panel:
Sorry audio is terrible.........
[ame="http://www.youtube.com/watch?v=5EDwmf6rOgI"]Metal Shaping with Lazze: Part One of the Lazze Metal Shaping Method - YouTube[/ame]