Ye olde wiring harness? When to replace?

How do you know when to replace the harness?

Make some actual tests

Wait until it quits on the roadside?

Wait until smoke appears?

Read this MAD article:

http://www.madelectrical.com/electricaltech/amp-gauges.shtml

"It still works" might not be the best judge.

And of course, ya never know, maybe it does. But frankly that might be unlikely. Some "voltage drop" tests which look for

overcharging at the battery

under voltage at ignition

under voltage at headlights

would be something you can do, even with no experience, in less than 1/2 hour, which would give you an idea

The biggest list of problems with these cars is:

Problems with the bulkhead connector

Poor connections at ANY connector, top of the list is bulkhead, headlight switch, ignition switch, headlights themselves

Ammeter connections and problems with the ammeter itself

Poor connections in the fuse panel, both wire connections and fuse clips

Socket connections at lamps, park, tail, head

Rare, but sometimes failure of the "in harness splice"


The instrument cluster "as a whole" has it's own set

Broken / loose PC board connector pins, and or corrosion in the harness connector

loose stud nuts on the gauges

gauges out of cal

bad / out of cal voltage limiter

bad connections at the voltage limiter socket