904 Pump Housing Leaking Between Ports

Never saw one leak there before. Are you sure you don't have a parts mismatch somewhere? I'd pull the pump and front clutch packs and bench test them as an assy. and see what happens.

WTH? I have never seen that before either.

You are putting the halves together without anything between them right?
Check for burrs?
Are you sure there isn't a broken ring on the stator or input shaft?