Ron Francis wiring
Would be GREAT to buy a kit like that Scott! BUT....broke azz as usual so Im going to reuse my connectors and rewire using bulk wire.
Your idea to rewire with bulk wire will work great for now but when you need to troubleshoot i the future, our printed color coded wire is wonderful. Look at the wing as an insurance policy against fire and headaches. How many guys have you seen bent down lookin under the dash for a problem? One think I never wanted to do with my old cars was be stuck on the side of the road.
Fire wall connectors came into being about 1955 or so when the big three realized they were in need of a better way to add accessories to their vehicles yet not slow production time hand wiring the cars and trucks. The plastic connectors used first in the 1955 cars introduced a whole new way to assemble the car on the line without delays or mistakes. Since Hot Rods and Customs are not mass produced, my first thought is why use something that has little purpose if you are custom wiring the car.
Firewall connectors started off as simple 8-10 wire plugs located on each side of the firewall and allowed the engine to be pre-wired before it hit the line. Mistakes in this light we dramatically reduced. In the 1960s when accessories started drawing more juice, the firewall plug started to show more of its shortcomings. When ever you unwire a car for restoration, look at the wires and determine where the damage is. There will be some in the middle of a length of wire where some previous owner might have spliced something in. There will be some damage in the engine compartment where repair activity might have smashed a wire or damaged the insulation. Where is the worst? The burns, the melting? At the factory connectors and fire wall plugs
These firewall connectors have terminals made of brass and are pressed together with friction and held there by a plastic housing which is busy trying to hold up to 20 or 30 other wires in place. The result is three sources or trouble. One being the wire to the terminal, second the two terminals and third the other terminal to the last wire. The result is a clear source of trouble and proven by the melted housing. WIRE WORKS has learned from these indicators and manufacturers their harnesses with out the need for a connector. In a vehicle being wired one off the straight copper wire can produce up to 80 percent more current without the risk of failure.
Look at what made the original fail, look at age and technology of the fire wall plug AND the fuse box. Did the fuse box have some melted areas? Why put back the same technology that failed under less load than you intend to put it thru. Are you planning A/C? Power windows? Do you think the original fuses held up OK without these heavy options? Plan ahead and consider modern technology.
Thanks for listening
Ron
