drill bit size

tap drill charts are all over the internet. some times if you are putting a 1/4 20 bolt in a place where strength is NOT critical drill a slightly over size hole. makes the taping easy. i think a #10 is called out. but use a 7/32 for easy taping. but you WILL lose some strength. do NOT do this when strength is needed.

true...the chart (as well as the formula of thread dia. minus pitch =minor dia) is for 75% effective thread, drilling bigger helps for the larger taps (1 inch plus) but with small taps stick with recommended drill size and use fluid.....it taps the same.