Biohazard

First order of business is removing the old JB weld. I also dug-out the channels running lengthwise so that I could fill them with epoxy 'beams' to better reinforce the joint.





After working the grooves out with the cutting wheel, I ran over the front and back side with a sanding drum. Truth is, you can't just pile up layers of epoxy as there is a limit on how thick you can build up this flange as it sits neatly between the header panel and the chrome outer.