Smoke out of carb

Timing chain has approx 1/4 to 1/2'' of play before dist rotor moves.

Are you checking this by measuring how much the crank pulley moves, then you are at or exceeding the service limit of the chain wear. If so, I would have to wonder if the chain has jumped time. Cracks between intake and exhaust to the degree you see is not common; the cam timing being off would be a more likely cause. I would be checking to see if the #1 valves the are right with the #1 cylinder at TDC. Compression may be all screwed up if it is. (But at least it should be all hosed up across all cylinders.)

Also, a stuck valve would cause your symptoms; any sign of that when you were setting the valves?

Running well for a mile or 2 seems to imply the flooding is the issue (or a sticking valve), rather than any cam timing problems.

Be aware that high psi on a leak-down test can move a piston suddenly and the fan belts and blade too... so keep yourself clear of moving parts in this test.