Got to thinking more about what you are saying. The fact my analog meter clearly showed the pulse from 0v to 4v @ about 1-1.5 second pulse seperation (more off than on) the short cycle theory sounds like the culprit. Which seemingly would make the gauges read low.
Next question would be has anyone just pulled the 12v feed wire from the barrell connector and re-route to the new solid state IVR. Thus bypassing the original IVR without pulling the gauge out and disabling it?