1965 Dodge Dart Charger

I believe the red paint was used on all "critical" fasteners. I believe we've talked about how it was used on brake components and elsewhere in the car where the fastener involved a component that was crucial to the safe operation of the vehicle. In the case of the rear axle plug, if the plug were to come out, the rear end could ultimately lock up causing a serious control problem.

As to the orientation of the exhaust clamps, I checked the 1964 and 1970 (I don't have '65 thru '69) and all of them show the clamps with the nuts down. Interestingly on the 1964 V8 exhaust pipe, the right rear bolt at the manifold is installed with the bolt head down, while all others have it up. I believe there was some sort of clearance issue on the flange of the manifold. The '64 manual also showed a retaining clip on the right front bolt. If I had to guess, I would say there was likely a small machined flat area on the flange of the manifold and this clip would help to keep the head of the bolt from spinning as the nut was run up from underneath. As I said, I don't have a 1965 book so I don't know if this practice was carried over.

From start it looks like the plug was painted and then added a dot just inside the plug. I'm not sure if the plug was in Place when the axle was painted of if they painted the axle added the oil and then mounted a plug with red paint on as a proof of the rear axle was filled. Not sure what they did.

Re the exhaust clamp I Think you are right that the ends where pointing downwards. That would make it easier touse the Power Tools when the torqued the exhaust clamp.

Ulf, if you're treating the entire exhaust system with WD-40 or any other petroleum based material, does this mean that you will not be driving the car ? It's virtually guaranteed that you're going to have a really smokey stinky car if you drive it with that stuff on the pipes. It will burn off as you heat the exhaust system up. In checking the Gibbs material referenced in another post, according to the MSDS sheet, it will likely burn off as well.

Honestly I will drive it some day! But, when doing OE judging you can't drive around it as it should be totally assembly line fresh. When I start drive the car it will probably be a stinking car! LOL But I think it will be about a year away...!:banghead: