Bitter taste of defeat! So much coolant in the oil pan.

If you are saying that you filled the intake plenum:
Well since an intake valve is always open somewhere, you would have filled at least one cylinder with water, and water gets through the ring gaps pretty easy. To make this test accurate, the rocker shafts would need to be backed-off. Or if you set it up right, maybe just one side.

But if you filled the stat housing, well then, you may have more than one leak-source. This minor one, and the major one that must have had something to do with the now-removed timing cover.I would be scrutinizing that puppy pretty closely.
I assume he put the water in the t'stat on the intake, not down the carb or IN the intake..... but now you have me wondering !

OP sounds like it is time to pull the pan and SEE where it is coming from when you fill the intake. Unless there is some obvious water trail under the intake, like up front under the water jacket holes.