Green Bearings v OEM

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Geo4K

Just your average Gearhead.
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Hi all,

I am going to replace my rear axles as a part of converting my car to the BBP wheels. Dr Diff sells his with the Green installed. Some notes on his site said that many of the issues with the Green bearing came from the "1st generation" of those bearings. 2 gen are much better...

I just have no experience with any of this and would like to hear from the field and what your thoughts are on them. Also, are there any other places I should look at for some axles?

Thank you - George
 
I've had no problems with Green bearings, had some back in the '90s and even those worked flawlessly with many miles street driving as well as racing.
 
I personally still don't like green bearings and never will. I have a housing with ruined ends hanging in the rafters, thanks to green bearings.

Straight line, they're fine. Cornering much at all? Run the oe Timkens. So you have to adjust em one in awhile. They're a billion times stouter for side loads.

I honestly don't know what's improved in the green bearings but it goes to show they're not so hot to begin with (application depending, of course).
 
Been running sealed bearings (green) for over 8 years on the street with never a problem. I have a MOSER 60 diff and 3:55 gears. Have the same bearing setup in 2 other cars. NEVER an issue in a straight line or a corner.

Here is some info from a similar post I responded to last year, good reading material for you straight from Dr. Diff


Why Green Bearings?

Drawbacks of the OEM design

An OEM adjustable, Set 7 (A7) tapered wheel bearing is definitely strong but it is has a few drawbacks.

The bearing is flipped around backward, so the race is captive between it and the axle flange. This means the bearing must float in the housing end and requires an adjuster, thrust block or thrust pin. Of course, an adjuster, thrust block or thrust pin must pass through the center of the differential. A hole drilled in the cross shaft of a 4 pinion carrier creates a stress riser that is prone to breaking. A 2 pinion carrier allows the thrust block to pass around it unobstructed, but the 2 pinion design also limits the differential’s strength.

Axle spline engagement also suffers because the width of the thrust block (which must have room to slide side to side) protrudes into the splined area of the side gears. This limits spline engagement in differentials with a 2 piece cone or clutch-hub/side gear arrangement.

Beaded steel and foam gaskets don’t keep water from running into the housing end and into the non-sealed wheel bearing. Don’t forget to check your pickup’s A7 wheel bearings if you ever back a boat into the water.

Axle flange stand-out is not held constant unless you blueprint the axle lengths. Measure the axle flange stand-out on both sides of any stock 8 3/4″ rearend. Because of production tolerances, a single adjuster causes the axle flange to stick out farther on 1 side than the other.

The length of both axles, and the housing width is critically dependent on each other. Because everyone uses tape measurements to specify axle and housing lengths, making a set of axles with adjustable set 7 wheel bearings for a custom application is very hard. Axle flange standout varies greatly unless the axles are cut long, installed then blue printed to length.



The need for non-adjustable wheel bearings

Most of these problems can be avoided by installing non-adjustable sealed ball “Green” wheel bearings. The name comes from the Green Bearing Company which first produced them. The company has since been purchased by Bearing Technologies.

Unfortunately, the original Mopar Green wheel bearing design has 2 problems.

First generation (RP-400) Green bearings, still sold by Mopar Performance and others, are problematic because the crimped-on flange will not allow the bearing to wiggle around inside a housing that is not perfectly straight (none are).

In addition, the design causes the axle to be inserted DEEPER into the housing than necessary. This results in pre-loading against the differential thrust block and early bearing failure.

Second generation (MO-400) snap-ring style Green bearings are forgiving because they can move around inside the housing and they do not preload the differential thrust block in a stock application.

Most guys who have problems with Green bearings are running the RP-400 first generation version or incorrectly made aftermarket axles or housings or poorly designed rear disc brake kits, all of which cause pre-loading and premature bearing failure.

I have several customers running MO-400 snap-ring Green bearings in daily drivers. The design is no different than what came stock in millions of other vehicles, including ’60s era Mopar 7.25″ and Ford 9″ rears. (For example, see here) I do not stock, nor do I recommend the first generation RP-400 Green bearing with the crimped-on 5 hole retainer. I only carry the “loose fit, snap ring style” second generation MO-400 design.

Mopar Green Bearings for 8 3/4" (8.75) and Dana 60
 
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All parts are from Doctor Diff.

20160723_223338.jpg
 
Look at it this way... most RWD vehicles have that type of bearing on the rear axles. Been that way for nearly 50 years. I doubt if they'd be in such widespread use if it were an inherently poor design.
 
A customer's Cuda weighs 4100lbs and he road races it. It's been past 150 on the highway, and on Watkin's Glen. Car has huge Baer brakes, low aspect ratio wide sticky tires, etc. After 10 years of abuse, the gears gave up, but the Green bearings have never been an issue. I'd like to have some examples of them "failing" due to corners. They fail due to incorrect installation, not design or capacity.
 
Most all modern cars have hub assemblies with green style bearings. They run for hundreds of thousands of miles with zero issues in millions of vehicles. We have an 04 Escape 4WD. It has 146K plus on it and still sports the original hub assemblies. No noise, no nuthin. In fact, it's the best car we have ever owned, PERIOD. I think you're safe.
 
stick with the OE bearings. They lasted many many years.
New cars and there sealed bearing hub assemblies are horrible. I have run into numerous wheel bearing failures in vehicles that are less then 5 years old. Kinda tells me something.

Reason to go with the green bearings is because someone wanted to sell you more parts.
 
stick with the OE bearings. They lasted many many years.
New cars and there sealed bearing hub assemblies are horrible. I have run into numerous wheel bearing failures in vehicles that are less then 5 years old. Kinda tells me something.

Reason to go with the green bearings is because someone wanted to sell you more parts.

How many miles does the average five year old car have nowadays compared to 40 years ago? A damned shitload. Hub bearings last. It's a fact.

There's always one in every crowd that will argue with a signpost.
 
How many miles does the average five year old car have nowadays compared to 40 years ago? A damned shitload. Hub bearings last. It's a fact.

There's always one in every crowd that will argue with a signpost.

It’s not that easy, and it’s not about arguing with a signpost. There are some new designs that use sealed bearings in their hubs that are amazing. There are also new (or recent) hub designs using sealed bearings that are quite prone to failure, with recalls, etc. While not a new style hub, some of the early ford 9” rears used similar style non-tapered bearings, and are quite well known for having their axles walk right out of their housings, especially if overloaded. The Ford 9” then went to tapered bearings, and then back to sealed with a better design. There are also plenty of new vehicles that use tapered bearings too, so what does that prove?

With proper design the sealed bearings can be great. And with proper maintenance the adjustable tapered bearings work quite well too. Cass summed it all up very well, there are pros and cons to both.

The newer style green bearings work great. I still kinda prefer the tapered bearings. And they work great too! :D
 
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oh brother... not this stupid *** subject again..

mods can't we get a sticky with all the green bearing threads rolled into one?

nothing wrong with green bearings. nothing wrong with stock style bearings..

i'm still running the same green bearing in my 8 3/4 that i installed in the mid 90's and haven't had any issues... car has been a daily driver in that time, beat the hell out of at the track and set up to corner and these days its just a cruiser and they are still fine...
 
Been running sealed bearings (green) for over 8 years on the street with never a problem. I have a MOSER 60 diff and 3:55 gears. Have the same bearing setup in 2 other cars. NEVER an issue in a straight line or a corner.

Here is some info from a similar post I responded to last year, good reading material for you straight from Dr. Diff

The guy selling green bearings? Say it ain't so.

Why Green Bearings?

Drawbacks of the OEM design

An OEM adjustable, Set 7 (A7) tapered wheel bearing is definitely strong but it is has a few drawbacks.

The bearing is flipped around backward, so the race is captive between it and the axle flange. This means the bearing must float in the housing end and requires an adjuster, thrust block or thrust pin. Of course, an adjuster, thrust block or thrust pin must pass through the center of the differential. A hole drilled in the cross shaft of a 4 pinion carrier creates a stress riser that is prone to breaking. A 2 pinion carrier allows the thrust block to pass around it unobstructed, but the 2 pinion design also limits the differential’s strength.

The bearings are certainly not backwards. The corning load is carried by the opposite side bearing.

Axle spline engagement also suffers because the width of the thrust block (which must have room to slide side to side) protrudes into the splined area of the side gears. This limits spline engagement in differentials with a 2 piece cone or clutch-hub/side gear arrangement.
Show me a stack of ruined 8 3/4 splines due to limited spline engagement, and I can probably find you a bigger stack of ruined 8 3/4 housings due to green bearing failure.

Beaded steel and foam gaskets don’t keep water from running into the housing end and into the non-sealed wheel bearing. Don’t forget to check your pickup’s A7 wheel bearings if you ever back a boat into the water.

True, foam seals don't keep water out. Taken from Dr. Diff's own web site:
dana-875-gasket-kits.jpg


I don't know if I want bearing advice from a guy that says his rears are unsealed, but sells the seals and doesn't seem to know where they go.....

Axle flange stand-out is not held constant unless you blueprint the axle lengths. Measure the axle flange stand-out on both sides of any stock 8 3/4″ rearend. Because of production tolerances, a single adjuster causes the axle flange to stick out farther on 1 side than the other.

The length of both axles, and the housing width is critically dependent on each other. Because everyone uses tape measurements to specify axle and housing lengths, making a set of axles with adjustable set 7 wheel bearings for a custom application is very hard. Axle flange standout varies greatly unless the axles are cut long, installed then blue printed to length.

Axle flange standout/side variance (due to end play) measured in thousandths (0.00x") of an inch, in a car with axle location production tolerance at an eighth of an inch (or more)? Sure thing.



The need for non-adjustable wheel bearings
Most of these problems can be avoided by installing non-adjustable sealed ball “Green” wheel bearings. The name comes from the Green Bearing Company which first produced them. The company has since been purchased by Bearing Technologies.

Unfortunately, the original Mopar Green wheel bearing design has 2 problems.
Agreed. What was the design flaw with stock, again?

First generation (RP-400) Green bearings, still sold by Mopar Performance and others, are problematic because the crimped-on flange will not allow the bearing to wiggle around inside a housing that is not perfectly straight (none are).

Because these bearings are not designed to accommodate side loads. Wiggle inside the housing? You mean, like you're (Dr. Diff) saying the bearing is supposed to wiggle in there? Uh, no....Stock bearings don't wiggle, and neither should green bearings. That's probably why there's not a single provision for "wiggle".

In addition, the design causes the axle to be inserted DEEPER into the housing than necessary. This results in pre-loading against the differential thrust block and early bearing failure.
Uh, what? The axle is pre-loaded against the thrust block (proving: no side load capability), and the bearings fail? If only there was some way to prevent preloading....some way to keep end play in there....some method, an adjuster of sorts, that allows endplay so we don't preload stuff.....

Second generation (MO-400) snap-ring style Green bearings are forgiving because they can move around inside the housing and they do not preload the differential thrust block in a stock application.
Most guys who have problems with Green bearings are running the RP-400 first generation version or incorrectly made aftermarket axles or housings or poorly designed rear disc brake kits, all of which cause pre-loading and premature bearing failure.

I have several customers running MO-400 snap-ring Green bearings in daily drivers. The design is no different than what came stock in millions of other vehicles, including ’60s era Mopar 7.25″ and Ford 9″ rears. (For example, see here) I do not stock, nor do I recommend the first generation RP-400 Green bearing with the crimped-on 5 hole retainer. I only carry the “loose fit, snap ring style” second generation MO-400 design.
Yup, because the axle side loads are carried where? somewhere else. Apples: Meet oranges.

Snap ring? What's the snap ring do? I hope it's not carrying cornering loads.


Mopar Housing Gasket+Seal Kit for 8 3/4" (8.75) or Dana 60 for reference above. Sounds like the new bearing is a dual-taper/angular-contact cartridge style.

A customer's Cuda weighs 4100lbs and he road races it. It's been past 150 on the highway, and on Watkin's Glen. Car has huge Baer brakes, low aspect ratio wide sticky tires, etc. After 10 years of abuse, the gears gave up, but the Green bearings have never been an issue. I'd like to have some examples of them "failing" due to corners. They fail due to incorrect installation, not design or capacity.

And what, pray tell, is the correct way to install them that so many people (including the folks at Mopar Performance, who recommended you not install them for anything other than drag racing), are failing at?

Most all modern cars have hub assemblies with green style bearings. They run for hundreds of thousands of miles with zero issues in millions of vehicles. We have an 04 Escape 4WD. It has 146K plus on it and still sports the original hub assemblies. No noise, no nuthin. In fact, it's the best car we have ever owned, PERIOD. I think you're safe.

The hub assemblies don't use a green-style bearing (Edit, I'm considering this in reference to the old-style green bearings. No comment on the "new n' improved" ones). They're angular contact ball bearings. Using angular-contact balls instead of tapered rollers, they absorb thrust just like a Mopar 8 3/4; there's no diff in the middle and the end play is controlled via fixed spacer.

How many miles does the average five year old car have nowadays compared to 40 years ago? A damned shitload. Hub bearings last. It's a fact.

There's always one in every crowd that will argue with a signpost.

I won't dispute either point. After a quarter million miles on my neon, I failed one. I suspect the others will start growling on the way to work this morning.

Of course, there's more maintenance involved, but factory 8 3/4 bearings will last as long too. Green bearings (Gen 1? Gen 2? beats me) maybe not so much.
 
Every word of my post was taken directly from Dr. Diffs website. I clearly pointed that out. Why don't you take your argument to him, and see what he has to say about your response? My comment about never having an issue on 3 cars over the last 8 years stands. I'm sold on them, period.

Don't overthink it. The sealed bearings are proven to be just as good or better than the original tapered bearings. No maintenance is a plus.
 
My concern wouldn't be with the bearing itself, but after looking at the link in momoparmans post, is that thin snap ring against the loose flange the only thing preventing the axle from coming out??
 
My concern wouldn't be with the bearing itself, but after looking at the link in momoparmans post, is that thin snap ring against the loose flange the only thing preventing the axle from coming out??

8 3/4 has a retaining plate for the axle and bearing, held in place with 5 studs and nuts.
 
The guy selling green bearings? Say it ain't so.

He also sells tapered bearings, and even upgraded, heavy duty adjusters for those tapered bearings.

TheThe bearings are certainly not backwards. The corning load is carried by the opposite side bearing.

Yes, they are. When compared to typical wheel bearing assemblies anyway. You know, like the front wheel bearings. The bearings aren't retained by the race, and the end play is set with a nut and washer instead of by a separate adjuster.

TheShow me a stack of ruined 8 3/4 splines due to limited spline engagement, and I can probably find you a bigger stack of ruined 8 3/4 housings due to green bearing failure.

And I can show you some ruined housings caused by the bearing races fusing themselves to the housing ends after the outer gasket leaks. It happens.

TheTrue, foam seals don't keep water out. Taken from Dr. Diff's own web site:
View attachment 1715103693
TheI don't know if I want bearing advice from a guy that says his rears are unsealed, but sells the seals and doesn't seem to know where they go.....

?
One side gets the metal gasket, the other gets the foam gasket. Both sides have to seal to keep water out of the housing.

TheAxle flange standout/side variance (due to end play) measured in thousandths (0.00x") of an inch, in a car with axle location production tolerance at an eighth of an inch (or more)? Sure thing.

Yeah well, try installing rear disks. The axle housing being shifted an 1/8" doesn't change anything for the stock tire widths, doesn't matter at all. The factory didn't consider people not being able to use a tape measure to figure out how big a tire would fit before they bought it. The factory "fixed" the factory race cars with a BFH. They didn't think people would balk at rolling a fender lip.

TheAgreed. What was the design flaw with stock, again?

Weaker carriers because of the cross pins. Pay attention.

TheBecause these bearings are not designed to accommodate side loads. Wiggle inside the housing? You mean, like you're (Dr. Diff) saying the bearing is supposed to wiggle in there? Uh, no....Stock bearings don't wiggle, and neither should green bearings. That's probably why there's not a single provision for "wiggle".

Ever heard of "end play". Yes, the stock bearings "wiggle". No, that wasn't the best term for Cass to use there. But yes, the green bearings will move, because like every bearing on the face of the planet there has to be some kind of end play. How the bearings design accounts for the end play changes depending on the design. If there was no end play, you'd overheat and ruin the bearings when they expand with heat. The green bearings with the snap ring address this by being able to move in the housing slightly. The snap ring is captured between the flange plate and the housing. There's play there.

TheUh, what? The axle is pre-loaded against the thrust block (proving: no side load capability), and the bearings fail? If only there was some way to prevent preloading....some way to keep end play in there....some method, an adjuster of sorts, that allows endplay so we don't preload stuff.....

Riiiight. If you install the green bearings incorrectly, ie, they're bound up against a thrust block that they're not designed to use, you eliminate the play the bearing is designed with and they burn up. No different than not putting enough end play on the stock tapered bearings. Set the stock bearings too tight, they will also fail. Most folks remove the thrust block when they install green bearings.

TheYup, because the axle side loads are carried where? somewhere else. Apples: Meet oranges.

Remember the bit about the bearings "wiggling"? Yeah, there. It's a different design, by that very fact its and apples vs oranges comparison. They do the same job in different ways.

TheSnap ring? What's the snap ring do? I hope it's not carrying cornering loads.

So you admit you don't understand how these bearings work then? The new MO-400 bearings are pressed in until the snap ring hits the housing. It's then trapped between the housing and the flange/retainer plate on the end. There's some play there. The retainer plate carries that load. Just like the stock retainer plates keep the race from sliding out of the housing.

MO-400-Green-Snap-Ring-Bearings.jpg



TheMopar Housing Gasket+Seal Kit for 8 3/4" (8.75) or Dana 60
for reference above. Sounds like the new bearing is a dual-taper/angular-contact cartridge style.

Uh, read the information on the page. "COMPONENTS FIT OEM-STYLE MOPAR PASSENGER CAR REARENDS ONLY!"

That's the seal and gasket kit for tapered bearings. Remember, DoctorDiff sells BOTH styles of bearings.

TheAnd what, pray tell, is the correct way to install them that so many people (including the folks at Mopar Performance, who recommended you not install them for anything other than drag racing), are failing at?

Remember the bit about Mopar Performance still selling the early design sealed bearings? No? Again, pay attention, it's in the comments made by DoctorDiff. Mopar Performance makes that recommendation because they use the early style green bearings (the ones without the snap rings). So, the correct way to install them is to NOT USE THAT STYLE on the street. The MO-400 bearings are the ones you should use on the street, not the MP bearings that have the RP-400 design.

The hub assemblies don't use a green-style bearing (Edit, I'm considering this in reference to the old-style green bearings. No comment on the "new n' improved" ones). They're angular contact ball bearings. Using angular-contact balls instead of tapered rollers, they absorb thrust just like a Mopar 8 3/4; there's no diff in the middle and the end play is controlled via fixed spacer.

So, you're admitting the new design green bearing work then? Since you're dropping the argument about the new design and only considering the older design which we know to be flawed?

Of course, there's more maintenance involved, but factory 8 3/4 bearings will last as long too. Green bearings (Gen 1? Gen 2? beats me) maybe not so much.

The second design, gen2, whatever you want to call the MO-400 bearings that DoctorDiff sells works just fine. Despite the fact that I myself prefer the tapered bearings, I have a set of the MO-400 bearings installed in my Challenger. The one that I've put 60k miles on, daily driving, while running 275/40/17's all the way around and flogging the crap out of on mountain roads, corners, and even probably hundreds of miles on gravel roads. I've had no issues with them. I've worn out brakes, had other aftermarket suspension pieces fail etc, but those bearings are fine.

Are the green bearings better? I don't think so, actually. Are they a problem? No, they work fine. If they'll do 60k miles they way that I put those 60k miles on my Challenger, 99% of the people that use them in their classic mopars will never have to even think about them, because they'll never put that many miles on them. Because the number of folks that put 10k miles or more a year on their classic mopars is getting smaller every year. Heck I don't always hit that mark every year anymore. Most people on here log less than a couple thousand miles, and at that pace if they install a set of green bearings it will be the owner AFTER the next owner that has to think about changing the axle bearings. Cause it'll take two generations to log enough many miles at that pace. And, driving it to the local show or the dairy queen isn't going to bring out the flaws in the sealed bearings.
 
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8 3/4 has a retaining plate for the axle and bearing, held in place with 5 studs and nuts.
I'm aware of that, but the hole in the plate looks as big as the bearing. What's the purpose of the snap ring?
 
The hub assemblies don't use a green-style bearing (Edit, I'm considering this in reference to the old-style green bearings. No comment on the "new n' improved" ones). They're angular contact ball bearings. Using angular-contact balls instead of tapered rollers, they absorb thrust just like a Mopar 8 3/4; there's no diff in the middle and the end play is controlled via fixed spacer.



I won't dispute either point. After a quarter million miles on my neon, I failed one. I suspect the others will start growling on the way to work this morning.

Of course, there's more maintenance involved, but factory 8 3/4 bearings will last as long too. Green bearings (Gen 1? Gen 2? beats me) maybe not so much.

Yes, they most certainly do use the green style bearings. By definition all a green bearing is, is a sealed non tapered roller. That's what's in every hub assembly.

You can argue all you all you want, but tat doesn't make you right.
 
Ford used the roller bearing in many thousands of cars and trucks from the late 50s to the mid 80s. Yes they used the pin in the diff to limit axle play. These bearings have made zillions on miles. Kim
 
Ford used the roller bearing in many thousands of cars and trucks from the late 50s to the mid 80s. Yes they used the pin in the diff to limit axle play. These bearings have made zillions on miles. Kim

And for awhile those ford roller bearings would let the axle walk right out of the housing too. Ford also used tapered bearings in many thousands of 9” rears too.

That’s the point that’s been made a bunch of times. BOTH styles of bearings work fine, and both still have pros and cons. Assuming you use the later green bearings with the snap ring, the green bearings work fine. And if you properly maintain the OE tapered bearings, they’ll last forever too.

So can we let this go away for a few months again? Or should we ask what kind of oil everyone likes too?
 
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