can/has it been done?? home made headliner...

airgrabber said

It's a great big piece of special paper/cardboard/ etc. laminated or painted to give it a texture and then die cut on a really big clicker press.

Click to expand...

This...
It's layers of paper and foam. I repaired mine with craft foam and paper bags. Pretty sure they press formed it as it was laminated to hold the shape. After repairing damage I covered mine with headliner material from fabric store.