Help with Backfire

Think about your intake valve hangin open theory. If it is poppin, that's the cylinder firing. If the intake valve is hangin open, it would not fire, because there would be no compression. Something is causing the exhaust valve to stay closed, IMO. The cylinder still fires, but the exhaust is forced back up through the intake.

I would pull the plugs to see if any cylinder is odd looking. Since there was a rebuild here, they all ought to look fairly even, with some variation in plug color due to mixture variations. But no cylinder's plugs ought to look that much different. Then a compression test. These 2 checks are good to (maybe) point to an exact location.

Other possibilities:

- Perhaps a slightly sticking intake valve or one hanging open a bit.
- Could be valve train stackup with milling on the heads and a long pushrod hanging an intake valve open slightly.
- Or the clip flew out of one intake lifter and it has pumped way out, hanging the intake open.
- Electrical misfire in the distributor (crossfire) or crossfire on the wires
- A cam timing issue, but the engine would not likely have jumped time that badly assuming a new chain was used.

OP, can you tell us:
- New timing chain & sprockets?
- Was any head milling done? Any valve work done?
- Original pushrods used?
- What rockers do you have? Stock stamped ones?
- Was cam lube used on the cam and bottom of lifter when installed?