Gouges /scratches on torsion bars.. are they useable?

The fear is that these scratches cause stress risers in the metal where they will be prone to break. I have never seen one break.
You are correct that's why I said to file the scratches down until they are gone then sand smooth. If you completely remove the gouge/scratch you eliminate the possibility of a stress riser. Simple mechanics, if you can't remove all signs of the gouge then yes, you could get a stress riser. Even if you have to use a 1/2 round file and leave a slight depression, as long as it has smooth transitions it should be OK.


Remember, they are over-engineered!!
Treblig