Brake pushrod length.... and other brake woes

In a good working system with an adjustable pushrod, a person can set the amount of pedal travel, before brake activation occurs, with pushrod length. As long as your pedal gets hard before it hits the floor, your pushrod is not too short. It may not be ideal, but it's not too short.

If the pedal rises with multiple rapid pumps, the rear brakes need adjusting.
If the pedal never gets hard you most likely have a hydraulic issue. It could be mechanical, but more likely it's hydraulic. The clamped rear wheel cylinders will point to the right direction.
The pedal needs to park at the factory location. There is a stopper at the top that it is supposed to bang into. The spring in the M/C is the guy that does that, in conjunction with the pushrod length. Do not use the brake-switch as a stopper.

As to the honking
Hmmmmmm, I'm gonna go with a mechanical sound of rubbing parts, but that's just a guess. Perhaps the pushrod on the firewall. I can't see that, but....... IDK

I feel close to the answer....Both Air, and adjustment.
The honking is more inside the MC body I think than anywhere.....sounds like a big fart with no space to escape the cheeks... I moved the little boot on the pushrod next to the firewall, it made no diff. Pushrod isn't rubbing on the firewall, straight shot into the MC.

I will double check what is stopping the pedal on the trip up, it seems to get into the park position just fine. It gets high enough to kill the brake lights. (I have had a master cyl. go bad and leaked internally in my last A body.... decades ago. That brake pedal sagged and the brake lights stayed on)


When I pull the park brake, It made the pedal only a little bit better, I must have been way under adjusted, and have air. I will snap a shot of my assembly tonite.

Thanks again

I really appreciate the help. I am still learning lots and my 9 year old son is a great helper.