Pulley Diameters

If your temperature was still climbing while at speed out on a 4 lane highway the fan isn’t the issue. At highway speeds the clutch shouldn’t even be spinning the fan, so the shroud shouldn’t be the issue. The fan should be about 1” inside the shroud, but being a little off will only be a small efficiency change, not a drastic problem.

So if your temps are climbing at speed usually the issue is that the radiator is on the small side (or plugged up), or you may have a circulation problem. The smaller water pump pulley would speed up the fan (when it’s spinning), but it would also spin the pump faster too. Which may help with the sustained speed temps.

Yeah, this is *** backwards from the way it performed heat wise before. Never had it climb on the hi way, always cooled off before putting the clutch type fan on. I did a little airflow mod. behind the front grill area yesterday. I think the 17 1/4'' flex fan was the best as far as fans go, "so far".
-Not worried about it much right now, it`s close to where I want it. The heat has been fairly bad here lately. Will be testing and playing w/ it on the hotter days coming up.
THANKS FOR ALL THE COMMENTS AND SUGGESTIONS. ---