Radiator and cooling options

IMO, I wouldn't unless it was my last option. I just hate to do any mods that I can't put back. My core support only covers about an 1 1/2 inches on each side. I feel that the extra surface area of the wider radiator helps, just not as much as if the core support opening was wider. I think a good mechanical fan, that pulls a lot of air, coupled with a good fan shroud, would help the op the most. I also have the 69 340 swinger in my avatar, and installed a 22 inch aluminum radiator, since I couldn't find a correct brass one for a reasonable price. I had all the same symptoms as the OP. I fabricated my own shroud, since the stock one wouldn't fit, and all my troubles went away. No more low speed overheating, never runs hot. And the hood to core support seal really helps.

Thanks Furyus2! I may try to fab up a home-made shroud as I've seen others do on here and put a flex fan and spacer on with my existing radiator and see how it does. That would be the easiest to try, at the lowest cost. If that doesn't work, then I may try the bigger radiator tucked in behind the stock core support. I took a look last night and I've got a little room on both sides that I think I can squeeze a 26" radiator in there and let the extra hang out behind the core support. May just have to relocate the overflow bottle a bit. At least if I do that I can find a factory shroud for a 26" that may fit.

I've talked to someone at Cold Case radiators, and that's kind of what they are suggesting too, though they are suggesting a 26" radiator (for extra volume) with two 12" electric fans (to miss the water pump pulley in the middle). I'm thinking I might rather go back to a mechanical fan though.