Block out of square

All that “shoulda, coulda, woulda” stuff is great, since there’s fixtures and such, and the blocks should all be basically the same.

Then you measure the deck heights on one where they vary .030” from one end to another...... and that theory goes out the window.
Then you deck the block to even/square it up....... and when you’ve got it to where the lowest corner cleans up, it’s still about .015”-.020” taller than spec.

Or the cam bore that’s .012” too big, and .004” out of round.

There’s are countless examples of things that shouldn’t be possible to have happened...... and still made it past QC.


Like the one stage 6 I had here where one whole chamber was sunk about .125”.
14cc’s bigger than the one next to it....... valve tip heights off .100” plus from the adjacent chamber.

I’ve seen enough screwed up factory stuff to the point where I’m rarely surprised anymore.

There are many things that can be wrong on a block or even on heads. Deck height will not make an engine fail, deck "squareness" will not make an engine fail. The back face of the block not being square to the mains can cause big problems once you bolt the trans to the engine. It's insidious because although the car (drive train) might work fine for 5 or 10 thousand miles (if that long), when the trans input shaft bearing (or crank bushing) starts failing you won't know why?? I know a full blown drag racer wouldn't continue building an engine with those "out of square" issues. We just don't know how much out of square it can be before it causes a problem. treblig