**Is this normal?? 318 intake residue**

Had no issues with alignment and fitment, Hopefully I can find one between .040 -.050

It's possible the reason it's leaking is because of how thin the metal gasket is, and the the Felpro's will take up a little more space giving you a better seal.
Looks like a bit of exhaust gas reversion is going on there from the color of the residue.