Inspection of a 904 torqueflite

Direct drum 999

the old frictions show .086 and are not worn at all.
The new ones have not been saturated in transmission fluid and spec out at .084.
I’m sure this is the right set from raybestos......that’s .010 difference between all 5 of them.

How much does this matter if at all

Do they swell up to .086???

The clearance with the new clutch packs shows .082
If they do swell up that’s .072 and shows too tight as the spec is .075 on the low end.

I am trying to figure out which flat washer to put in there
That clearance will be fine. 12-15 thou per clutch. It does not hVe to be exact, it has to be in range. Your rear clutch clearance is more important as the range is tighter.