My Dart Swinger Project!

I agree with those welds appearing cold. Turn up the amperage, or turn down the wire speed. And I'd also grind a larger bevel in the joint to ensure 100% penetration. Don't be afraid to make a couple passes too.

How thick is the wall thickness of those tubes? What welder are you using? Sorry if you've already stated - I couldn't find it.
Not quite 1/4" on the tubes. Its closer to 3/16" wall thickness.