Manifold Repair

I think the best way.......however you weld it will be to break the ear off completely. If you don't, even after you weld it, it will continue to crack. Brazing is probably the easiest, but that Muggyweld is probably stronger. Either way, you will need to weld it all the way around, so that will mean milling the head sealing face. So there's "THAT" expense as well.

You need to break it off also so you can clean all the rust out before you weld it.