What caused damage to reactor shaft

I see the reaction shaft look like that a lot. There isn't any contact there so the factory didn't machine it down nice and pretty. Look down inside of the pump at the converter bushing and I bet it'll be what's chewed up and causing the shavings. Pay particular attention to the bushing and see if it looks like it's worn on one side more than the other. If it is wore on one side more it sounds like the trans to engine alignment isn't correct. That can happen if the block was align bored a bunch which raises the crank in the main bearing bores. How does the converter snout look? If it's worn too that's another sign it's the converter support bushing that's leaving the shavings. I had that issue with a block I bought. It had never been opened up from the factory yet the crank to cam centerline was .013" closer than it should have been. Apparently it was screwed up in machining and they fixed it by re-boring the mains. I had to buy some adjustable alignment dowel pins and do the setup. It was a bit of work but I've since put about 10,000 hard miles on it with no sign of trouble

The fact that the shavings are on the outside of the seal and pump tells us that it wasn't an internal problem.
Not that it couldn't also be internal, seeing those shavings like that wouldn't freak me out about the internal condition.
I'd be looking at different source, like the starter gears for one. (as mentioned)
(anyone notice the flat spots on the dimples around the converter?)
Looks like it might have been touching the pump or case a little from possibly being into the pump a little far and then maybe ballooning a little.
JMO


If someone machined that to look as it does, I wouldn't want them doing any machine work for me. IMO, a 3 year old with no skills could do better work than what is pictured.

As Tracey mentioned, that is common because it is a no contact area and they simply don't take more time doing the machining where it doesn't matter.
Most do look a lot better than that though.:D