Very cool butt welding technique

The problem with that is the effort and time to clean the nails before welding on them.

Most nails are coated with a galvanized or blue oxide finish. All of that needs to go before welding because a good weld would not happen with those coatings in the way and welding on galvanized can produce a poison gas.

Maybe sand blasting the nails would help but it would be faster to weld fill small holes with the welder. I ran into that on the side trim holes on a 68 dart.

Great point. Soaking the nails in OSPHO (phosphoric acid) or any type of acid works well at eliminating any of the plating that may be the nails an preps them for welding. Using nails works very well. It's just like anything else - pick your poison.