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Not much use to you now, but in future with a flat tappet, don't use high Zinc oil AND a Zinc additive. You probably ended up with at least 4 times the minimum needed PPM of ZDDP, if not more, and excess ZDDP has been reported to cause other issues like spalling. Those issues started showing up with a bit over 2x the old levels of ZDDP.

With the stud problems, I am curious as to how much spring pressure you are using and your max RPM's?
Good to know for future. My spring pressure is right around 300# i believe but being the studs i had were 5/16 to 3/8 might have been the issue