Solid state regulator conversion confusion!

On the old alternator, if I unhook both ground and field wire, BOTH connectors have continuity to the alternator case. On the new alternator, neither spade connector has continuity to the case.
Pay close attention to what 67Dart273 has posted.
I'll try to clarify the terms that will make the discussion clearer.
Field is short for "electromagnetic field" The physical part that creates this field is the rotor. The rotor gets electricity through carbon brushes that rub against slip rings on the rotor.

The pre-1970 'roundback' alternators have one brush grounded to the case and the other brush has terminal and is in an insulated holder.
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The only way to isolate the rotor from ground is to remove the grounded brush from the cast holder.
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The 1970-71 'roundback' alternators had both brushes insulated from the housing. Each brush has a terminal. So these isolated field alternators have two field terminals.
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In 1972 model year, a new 'squareback' alternator was introduced. It is also an isolated field alternator with two field terminals.
In the photos you posted I see a squareback.

Is there supposed to be an insulating washer under both of the screws on the field wires on the old alternator? The new one has them on both. Currently, the left one (green field wire) has the insulating washer but is grounding to the case anyway, and the right one (black wire) has no insulating washer and is also grounding to the case. Should they be switched, or are both supposed to have the insulating washers?

I don't know what old and new refer to, but terminals used with insulated brushes do get insulated washers. Exception being if one is purposely reworked to be grounded so as to work with the pre-70 type of regulator and wiring.

The kinked wire is an additional 10gua path to the starter relay stud. I straightened it out.
There really shouldn't be a direct connection, but if there is, it should be protected (eg fusible link) and there should be a dash mounted voltmeter.

Insulating washers should be available locally, but if not this place has 'em.
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