How do hydraulic flat tappet lifters fail?

I thought it was bad practice to fill lifter before installation. It becomes like a solid lifter and maybe valve hit piston creating damage.

It's terrible practice and has not been recommended in YEARS. The proper procedure is to install the lifters without pumping them up and then prime the engine. Whether this had anything to do with the failure, I don't know.

Righty, I sure do hate this, but remember, it's just a THING and things can be repaired. I cannot remember. Did you go through every single oil galley and passage with e cleaning brush? This motor failed before. It's almost as if there's "something" somewhere in an oil passage blocking oil flow since it's not just the "one" lobe and lifter, but seems to be many. I also agree about the valve guide clearance comment from dartfreak75. That's always something to pay attention to.