Expansion valve failure?

there are no leakes in the system

Well, hopefully that is true. The shaft seal is a likely leak point if it is very old. The commercial/industrial method is to pressure test a system with nitrogen, have it hold 300 psi for a day or so, and evacuate to 400 microns and hold that for a hour. A/C is detailed, precise work. More info would give a more exact reply.

How Long Should You Evacuate a System?

What is a Micron? - HVAC School

http://www.jbind.com/pdf/Pump Presentation Pump and DV.pdf