Start of a Dart

So how's it been going with the PS pump, Mr. Halfafish?

Let me describe it thusly...

:BangHead::BangHead::BangHead:

My buddy (who is a pro mechanic) stops by for a beer and sees me starting to pull the pulley off the pump using a cheapo HF gear puller. He says he has the masterful tool for this if I can wait till tomorrow. Sounds good says I.

Tomorrow comes, and after setting up the tool he says the pulley will come off in less than 10 seconds using his Dewalt 20V 1/2" impact. Haha. Not to be. We hammered on that pulley for over 20 minutes before it came loose. His impact got too hot to touch. I fired up my Craftsman air impact and drained my 60 gallon tank twice. However, it did indeed come off. That's the good news. The bad news is, when we went to reverse the puller's center bolt it wouldn't budge. The threads are all chewed up (yellow arrow) and this is a Snap On puller. I think we welded the two pieces together or something.

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So now the puller is captured in the pulley. You can't get it out, and there's no way in hell it will rotate ever again. Since the puller is now junk and there goes a Benjamin or so to replace it, I pull out the cutting wheel. Presto. Problem solved, sort of.

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I go to install all the brackets on the pump, and find out it's not the same. Everything looks good except where one of the brackets seats. The old pump has a stud only (green arrow). The new pump has about a 5/16" collar on the stud, and there's no way the bracket will fit (red arrow). I order another one from NAPA and also one from Auto Zone, crossing my fingers one will be correct.

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So today's progress was reduced to getting the brackets all cleaned and painted. I swear, there must be a voodoo doll of this truck somewhere with a fistful of pins sticking out of it.

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