A/C Blower resistor replacement (availability)

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71autoxr

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I have a restored 1969 dart with factory a/c. The blower started working in default single speed (high). While tackling another repair that required the dash out, i decided to tend to the issue. Diagnosis determined the blower motor was causing too much resistance on the system, causing the blower resistor to essentially burn up.

The purpose of this post is to give information for a reasonable replacement for the unobtanium original part. 2837805

Disclaimer I’m not a rocket doctor, but my neighbor that assisted in the diagnosis and testing is.

the original resistor is a 4 wire (3 male spade/single spade). and While I have found some NOS for well over $100, i opted to try NAPA Part #: ECH BR430 ($10). The part is visually different, smaller board, and only 3 male spades in a different pattern, meaning it is NOT a simple bolt in.

I was able to successfully get the napa part to work with a very small amount of work.

solder a short section of wire to the appropriate terminal on the new part that lacks the male spade terminal where you need it. use a male spade on the open end.

fabricate 3 similar length sections of wire with female spade terminals that fit on the new part, AND male spade terminals that fit into your female harness plug.

What I did was to cut a rectangular hole in the original resistor (Dremel and small cut off wheel) and riven the new plate into it so it does return to an original bolt in. It is not pretty, but it is also not visible.

You now have a functional blower resistor that will return your 3 speeds (assuming you remedied the initial cause - typically the resistor will not blow on its own - check the blower motor first).

I did attempt to move the individual resistors to the old board with no success.

You’re welcome

https://www.napaonline.com/en/p/ECH...kWDMKK0HAFlFKh3i0hoCPYwQAvD_BwE&gclsrc=aw.ds&

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Thanks for the info. In restoring heater boxes for my 1964 and 65 A's a year ago, I found they differ in several important ways, such as where 2 of the climate doors sit and even the blower resistor varies so no direct bolt-up swap. Those years have only a single resistor (off, low, high switch), but more resistors doesn't hurt (especially for $10). Indeed, if one could fit a later switch in the dash, you might run another wire to get 3 speeds. The boxes were different still in factory AC cars, so likely the resistors varied too. AC cars may have also come only with the pneumo-electric pushbutton switch (no cables to climate doors, vacuum pods instead). My 1965 Chrysler has a pneumo switch but with 4 buttons, instead of 5, since a non-AC car.

If the Echlin part disappears, cars kept using blower resistors for a long time. My 1996 Plymouth has a resistor-pack, so might leverage that someday. My 2002 Chrysler has a transistor unit in place of the resistor-pack (PWM-controlled blower motor), but I think that was only with digital climate control (mine), so if analog knobs there is probably still a resistor pack in 2002. It might be hard to roll-your-own resistor since Nichrome wire can't be soldered and requires tight mechanical connections.
 
Thanks for this! Our 67 has factory AC and I took a chance and bought an NOS non ac resistor in hopes they were the same...nope. Ill make sure to order 2 of those echlin pieces. :thumbsup:
 
Is there a similar resistor that could be used for a '65 with a 2 speed fan? All the NOS ones are made of gold and I bought a used one off Fleabay and it didn't work, so burned once already.
 
Post a pic and part#. I have an NOS one I might sell, but I want to make sure our 67 is taken care of.
Is there a similar resistor that could be used for a '65 with a 2 speed fan? All the NOS ones are made of gold and I bought a used one off Fleabay and it didn't work, so burned once already.
 
I called up local parts store, Echlin # BR430 crossed up to a Standard Blue Streak # RU527, $16 CDN, got one on order. Thanks again!
 
I replaced my 07 T&C resistor pack (out of a charger?) and it was still resistors IIRC. 2 self tapping screws right under the dash and they are cooled inside the plenum.
 
If resistors are burning up that likely means that there is an issue with the fan motor pulling too much current. Replacing the resistor may just sacrifice another one.
 
Post a pic and part#. I have an NOS one I might sell, but I want to make sure our 67 is taken care of.
Here are a couple pics. Does anyone know what the resistor spring should ohm out at? Mine is about 2.8/2.9.

My car sat for 40 years before I got it and it had an engine fire, presumably electrical.
IMG_6482.jpg
IMG_6483.jpg
 
If resistors are burning up that likely means that there is an issue with the fan motor pulling too much current. Replacing the resistor may just sacrifice another one.
I bench tested the fan on mine Mike and in the car after getting the car running and it seemed to work fine at least on high speed. So if the resistor coil ohms out good, then I guess the next problem would be the switch.
 
If resistors are burning up that likely means that there is an issue with the fan motor pulling too much current. Replacing the resistor may just sacrifice another one.
Mike, when I said I got burned I was talking about Ebay not the resistor lol
 
You may be able to clean that spring up for closer inspection. Vinegar?
Chk your FSM if it has resistance specs? And compare yours?
Well worth the effort.
I'm going to assume that's what a good resistor spring looks like and that mine is burnt (rusty at the least).

I think I'm going to get one of the echelin units and see if I can adapt it to my blower. It's only $9.
 
So as it turns out, my fan switch was the problem and not the solenoid. I pulled the switch today and pulled it apart. Inside the switch contacts were gummed up with 56 years of goo, dirt, and who knows. I cleaned all the goo out and polished the contacts and now the switch and blower are good as new. What I suspected was a bad solenoid was a dirty switch.
 
For reference purposes, I got the Standard BS # RU527 resistor= Echlin BR430. I havent compared to my 67 AC resistor yet, but will. But here are pics vs NOS #2521409.

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There is a NOS 2837805 for sale at Hilltop Auto Parts...FOR $295 :eek:...if you're that much of a purist. I'm not.
 
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