72 Dart Palomino Project

Well this isn't going to be a high dollar resto ! Mostly low budget and with parts I have on hand. If I can't work any magic on the glass, I may use lexan or the like. With being in Florida with no AC the glass would be down 99% of the time anyway.

Yes 1/4" Lexan.

Can cut it with a jig saw without it splintering like acrylic.

You can use stock windows as the curvature templates, with some heat the lexan will conform to the shape then cut it to size.

Can also polish it too. DA the cut edges with 240 > 400 grit then final polish by hand edges only.

Did this custom walk through tinted boat windshield out of Lexan. Used 2 heat guns and a wood form to bend the 90° corner radius.

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