I think I need to go to Carter BBD Skool !

Since doing the latest engine mods, there is a hesitation accelerating off of idle (below 1500 RPM) when the choke has opened, and the thermostat is still closed. Stone cold / choke closed - no hesitation. At operating temperature - same smooth pull off of a green traffic light. In between full choke and thermostat open, you wouldn't take the chance at a stop sign trying to cross through heavy traffic.

The car: '64 Dart /6, points and condenser, 4 spd. 8 1/4" - 2.45 rear end out of a '72 Cordova. 205/50 R17 tires. Engine turns at 2K RPM at 60MPH.

Before the mods; It had a Holley 1920 - 1 barrel, and factory exhaust. Timing was 2.5 deg BTDC. Plugs and inside the exhaust tip were a bit sooty looking. It always started at the first bump of the key cold or hot. Mileage was 18MPG and it wouldn't pull a blanket off the bed. Approaching any type of incline on the highway under 70MPH required downshifting to 3rd. No downshift and the car would slowly decelerate.

The mods :D; Tube headers routed via 2" pipe to a 'Y' at the transmission cross member, and 2" exhaust out the back through a Magnaflow type muffler. Shaved the head to a static 8.6:1 compression with multiangle valve job. Modified the stock 1 barrel intake manifold to fit a NOS Carter BBD #6465S for a 1974 318 (It still smelled new!). The choke is an aftermarket electric unit. Also added a water fed, intake heating plate. Timing is now at 11.5 deg BTC. The car pulls GREAT from 2K RPM on about any incline and accelerates like never before (for a /6). First tank of gas came in at 30 MPG. It starts great cold with a couple pumps of the throttle and will fire right off if I turn it off hot and start it right back up. After sitting warm for ten minutes or so, I need to add some throttle and crank on it before it will fire off.

Looking for the cure; I went through the carb twice and adjusted everything to factory specs. The air hole in the butterfly was filled. I've confirmed twice that there are no vacuum leaks. The idle mixture was adjusted lean to a slight RPM drop. Increased richness through max RPM and then slight RPM drop, then back lean half the turns from lean RPM drop to rich RPM drop. With the idle adjustment screw turned all the way off the stop, the engine turns 650 RPM. The plugs are all the prettiest buckskin tan I've seen, and the exhaust smells 'funny' like a bad catalytic converter or something (new exhaust?). With the air cleaner off, the carb has a high pitch whistling sound at idle that I've never heard a carb make before.

I'm guessing I have a lean transition from the idle/low speed circuit to the main metering circuit when the choke is off and the engine still a little cold. Out of desperation I cranked the choke so far closed that at wide open choke and thermostat open, the choke plate was still partially closed. At this constant enriched choke position, there was no hesitation off of idle in the low to mid-engine temperature range.

I'm in need of a lesson. Raise the metering rods? use a bigger hammer? :BangHead:
Your description or descriptive post is kind of hard to really read or understand, so... you're saying that it runs bad when the choke is half on and the engine hasn't fully warmed up?
It shouldn't run bad or cack out/hesitate half warmed...I'd think it may even run better at that temp, but not with it partially choked of course. Could be cured with timing, in other words.. compensated for a rich mix.
Depending on where you are Buckskin tan is not what you want but again that's depending on where you are and what gas do you use Where You Are.
2brl on an adapter plate?
If it's a two barrel there is an adjustment that will pull the rods up or put them down into the Jets a little bit more from the get-go another words or stationary position you can have them stabbed into the jet a little deeper or you can have them a little bit up out of the jet basically giving you full jet sooner or a little later depending on how you set them. I believe they have arm and it's not a spring n vac type of activation.
Funny I was just talking about my tinkerines with my belt slant 6 and a Carter 2 barrel and another thread.
The biggest leak/air source..is where it will draw air from. Econo valve has been known to contribute a whistle when blown out.
.could be the lack of enrichening that's your hesitation gremlin. Who knows