Psi rating for radient floor heat panel test???

If the pipe threads were overtightened from the start, the fpt side could be distorted to the point where it will never seal. All good advise above from Del & everyone. The pump has a pressure rating too, so the shaft seal should be accounted for. If the fittings are overseas, lots could be wrong - the angle of each thread, the taper, etc.

Sure you don't have British Standard Parallel threads?

[URL]https://www.engineeringtoolbox.com/british-pipe-threads-d_754.html[/URL]
Yes, it's all NPT. Everything was new from menards. Probably overseas origin. I don't think I over tightened them originally, but did sure give them hell after re taping/thread sealing.