Last one to post in this thread wins!

From what I remember that was a door hinge area that looked real nasty to rebuild.
Yup. Ended up putting a new piece in there. I'm pretty sure something is dimensionally wrong in there. Had to do some major hole sanding to get the door to fit. I sure hope he has no issues with the weather-strips but he's a smart guy and understands the issue. It never was right since he bought it. He just wants to drive it. He's not super concerned about the particulars.