What's wrong with this picture Part 2, but much more serious this time.

The better way, in my opinion, is to cut out the bad bit and replace it.
Bruce at Blue Star Garage sells a repair section that has all the internal gussets to replace the bad/rusty section (Rust Repair | bluestargarage).
His instructions are super-detailed and he include 95 photos of the process. Send me your email address and I'll send you the photos if that helps.
I have bought a few of these pieces for my cars but I haven't done the repair yet.

VERY nice, thank you!

Yes, please send me whatever you feel would be helpful/relevant. I just started a "conversation" here with you, and have included my personal email. If you don't see it, please let me know and I will re-try.

Thank you!

Jim

(Edit: Apparently you've reached your Inbox limit here, and thus I can't start a conversation with you. I'd rather not post my email publicly, so not sure where to go with this next.)