When I did this upgrade, I left the connections under the dash the same as when I started, with the exception of the ammeter bypass of course, so headlight power source should be the same as it was.
I never checked for power with the switch on, only key on, the switch is still in the cluster, Ill take it out and hook it up to check.
Could a bad dimmer switch be the culprit? I think I saw a post somewhere on this site where a member stated that a bad switch can cause no lights at all. I will check for power down at the dimmer when I hook up the switch
thank you again for all your help and direction :)