I wouldn't say I am at a crossroad, but I will say I am wavering on the S550 rear hub some. I don't like that someone has to source/machine washers and a bolt to set bearing preload. Plus, I guess they is a bit of an issue in the stock application due to losing the preload and roasting the wheel bearings. And I think the GT350/Mach 1 bearing has a better design due to the width of the bearing and both are pre-loaded avoiding the need for a bolt and washers. The only real advantage I see to the S550 rear hub is the bolt pattern is much easier to align with the LBJ bolts.
Of the two pre-loaded bearings, the Mach 1 seems to be the preferred setup. Even the GT350 bolt on hub experienced enough deflection that the speed sensors lost readings and caused issues.
I don't believe I will ever load the front suspension as much as an S550 with a 19x11 wheel, nor do I expect anyone else will. But I am always wondering if the best wouldn't be better.
I don't know where the GT350 bearing came from, but I suspect it is an Explorer application. I know it wasn't designed for the GT350 because it is splined like the rear bearing or like a 4WD/AWD front bearing. Base on OP Mustangs blog post, I believe the Mach 1 front bearing is off a 2020 or 2021+ RWD Explorer. In addition, it appears to be the same front wheel bearing used on all S650 Mustangs, so it should be easily accessible at some point.
Currently the GT350 hub doesn't seem that bad to source, but the Mach 1 hub is proving to be harder right now. Even the late Explorer hub doesn't seem to be easy to source locally, but they have a couple of options on RockAuto so I suspect it is just that they are new enough that the parts stores aren't stocking them. The Mach 1/S650 hub currently appears to be dealership only (PR3Z-1109-B).
Note that the part numbers probably won't match up between a Explorer and a Mustang, but that is due to different length wheel studs, not because the bearing is different. I don't believe it will be an issue for this application whether the Mustang or the Explorer hub is used unless someone starts building CF wheels in 18x9.5 sizes. :D
Baer 6P Calipers and 14×1.25 rotors 2005-2014 Mustang
This makes me lean pretty hard in the direction of using the Mach 1/Explorer hub and setting it up for the S197 brakes. The other nice thing about the Mach 1 hub is that it is shorter between the back of the mounting flange and the face of the hub so it should make getting the LBJ bolts under it easier.
Any one have any thoughts?
I currently plan to pick up an Explorer hub from NAPA where I can return it after I take some measurements and model it. Plus I plan to try and get the offset distance I need for the S197 caliper to CL of rotor dimension this weekend. Then I will see where it all goes.
Yeah, the cortex is one of the best designed spindles I have seen. With the bolt on steering arm and ball joint mounts it is easy to use for a lot of different applications. I also think the s197 caliper setup is probably the way to go because there is so many options for it at all different price levels.