Temp & fuel gauges - what am I overlooking?

Yes they seem to be working outside the car using a 100 Ohm resistor and the temp sender w/ heat gun. It was all connected to the car battery so it was all powered up for those tests.


I will say this - the used sender was hard to get a ground connection on. I ended up with an alligator clip positioned so it bit in between the threads. Just sticking it on there wouldn't ground it, and I never got a ground through the hex part of it. Yes I used 60 grit to clean it up but still no ground through that.
Damm Bob!

Long hard struggle with this one LOL !

Ok, when you reassemble, verify all connections are good , especially grounds. They may look good but as you said, meter doesn't lie.

I would pay particular attention to dash grounds , especially cluster ground. Also, verify that the metal dash panel is grounded to the body. Meter it as well .

Good luck bud!