Rearend Rebuild, Need Help

I appreciate the response but it doesn't reach the crush sleeve to crush it. O.K. I put the pinion into the case through the pinion/yoke hole then when I try to put the pinion through the yoke, it only goes in maybe about a quarter of an inch to a half an inch then I cant get the pinion any further into the yoke. There is barely enough room to put the pinion/yoke nut on without the washer. I still need like an inch left to even reach the crush sleeve. isn't the yoke just supposed to slip onto the pinion easily?

Sounds like you've got a bad spline tooth on either the pinion or the yoke, wouldn't take much. Also, and I've never seen this on a dodge pinion, make sure that the pinion hasn't got a master tooth that fits into a slot on the yoke. Basically if you look at all the teeth on the pinion spline you may notice one tooth is twice as wide as all the others. This is a real stretch but ya never know.

Terry