New sending unit and fuel gauge is off

If you never register 3/4 tank etc.. the problem is in the gauge.
Inside the gauge is a bimetal strip ( bimetal is 2 kinds of metal laminated together ), with a wire heater coiled on it that makes it warp to move the needle. Eventually that strip looses it original temper, or seperates or it just cracks. End result is a pointer either here or there. Hope that makes sense. I'd say buy another gauge, with your fingers crossed.




I sent my gauges out to www.autoinstruments.com and hadall 5 of them rebuilt and the faces rescreened. It was 300 bucks but my speedo had a broke pointer so it should be less than that. A lot better option then buying a used one and hoping it works.