are there different sized steering couplers?

Hey there, we did the same changeover and found that a thick washer under the drivers' side motor mount helped, and we took out the steering column and rounded the coupler so it now looks more like the after-market ones you can get. We used a die-grinder and took off all the squarish tabs that you don't need on there. That coupler is grease-filled so when the lid became a bit loose, we used some 3M Universal bond and once it dried, ground that down too. Then spray-painted it black and who could tell? You wouldn't want to weld it cause you'll melt all the grease out, but the 3M stuff worked really great! We also installed a high-torque mini-starter which works fabulously! As for banging in your headers, well, good luck with that! We tried that first and not even a huge sledge hammer would made a good enough dent for the problem to be fixed! All you need is an 1/8th inch clearance and when you re-install your steering column, you can move it over a sixteenth inch or so to clear. Give that a try. Good luck!

Hey man thanks for the advice! about how thick would you say that washer was? Do i need to grind down the coupler, or will adding the spacer be enough? also, just out of curiousity what size heads are on the header bolts you are using and who makes them? I will definatly try this method as i really dont want to bang in my header tubes...oh and one more thing- is it possible to do a starter change with the headers in if you have a mini starter?

and by the way i see you are in ontario too....sweet lookin dart brotha!