75 duster to 72 demon swap

-

Thedude55

New Member
Joined
Apr 22, 2019
Messages
4
Reaction score
0
Location
Rialto
I'm currently converting my 75 duster to a 72 dodge demon. Had a few questions about the process. How do I make an earlier model front bumper bracket work on the duster that has just a one bolt mount for the shock bumper bracket. I also was hoping to find someone who could help me swap the tail light panel. I’ve read the previous forums but I am looking for some more current info. Thanks
 
A '75 is a little harder because of the shock mount bumper brackets. As you already noted, there's only one threaded bumper mount hole and it's in the wrong spot. So, you'll have to figure something out. You could drill completely through the frame rail and use long bolts for the standard brackets, but then you'll have to deal with whatever may be in the way on the other side. And to keep from crushing the frame rail you'd probably want to sleeve the holes. So it's not a super easy deal. Personally, what I would do it use a hole saw. Locate the bumper mount where you want it, mark the rail, and drill small pilot holes. Then use a hole saw of a larger diameter than the nuts you're going to use. Take the plug you get out of the hole saw, drill the pilot hole out to the right diameter, and then weld the nut to the back. Then weld the plugs back into the frame rail. It's either something like that or you'll have to open up the end of the rails and work inside of them, but that won't be easy either.

Here's your problem-

Aframerails-2 copy.jpg

This is a standard frame rail up close ('71)
framebumper71 copy.jpg


This is a mid to late model year '74, which had all 3 because at some point in December '73 they stopped using shock mount front bumpers on the '74s and went back to standard
img_1917-jpg-jpg-jpg-jpg.jpg


So at any rate, you need to add the mounting points for a standard bumper bracket if you're doing a '75. Same thing in the rear. One of the mounting locations for the standard rear brackets should be there already, but the other one is in the middle of the hole where the shock mount passes through the rear crossmember.

I converted '74 over, all the work I did is in my build thread. The initial rear bumper conversion is on page 3. The tail panel swap is on page 6, and then my revisit on the tail panel and rear bumper is on page 9 (I tidied it up and made it look more "stock").

My "new" '74 Duster- or why I need a project like a hole in the head

I did the tail panel swap as well, with info in my build thread. But there's also a "how to" here

Duster to Demon Tail Panel Swap
 
-
Back
Top